Custom Automated Machine Design and Build

Pharmaceutical Product Packaging Line

The development of custom machines for automation in the pharmaceutical field allows companies in this field to keep up with requirements for high production rates and packaging of products. The deployment of these customised machines optimizes the continuous control of their production and the quality of their products. Automation remains, therefore, the best solution to reduce the costs related to their production while preserving their existing operations.

 

Development of Special Machines for Pharmaceutical Automation

 

Specialized in production automated lines, MGA Technologies works in the development of special machines for automation in the pharmaceutical industry. The great majority of the machines designed by the company are either semi-automatic or fully automatic and equipped with programmable logic controllers. These machines help considerably twitho the optimization of the factory productivity.

Prior to the design and study phase, a functional analysis is carried out in consultation with the client. This allows MGA to frame the solutions provided according to the customer’s specific needs.

MGA’s team has extensive knowledge of the standards and constraints of the pharmaceutical industry. MGA also understands and respects various health standards imposed.

 

10 Steps of the Automation Phase

 

The ten key steps of the robotization and automation phase:

  • Finalization of the functional analysis, definition of communication forms and hardware architecture.
  • Definition of electrical bills of materials and electrical study, drawing of electrical diagrams.
  • Design of level 1 GRAFCETs.
  • Production of the electrical cabinet.
  • Robots, PLCs and HMIs programming.
  • Wiring, power-up and I/O tests.
  • Start-up, debugging and tuning.
  • Delivery with FAT/SAT protocols.
  • Ramp-up.
  • Operator and maintenance training

MGA Technologies ensures the successful development of special machines for pharmaceutical automation thanks to its experience in programming and integration of the main 6, 7 and even 8-axis industrial robots available on the market. MGA also integrates most of the large Cartesian gantry robots, such as SEPRO and WITTMANN.

 

About MGA Technologies

 

MGA Technologies designs and manufactures various custom-made machines. Many of its projects are intended for the pharmaceutical industry. MGA applies a deep know-how in the development and implementation of applications in clean environments for the biotechnological and pharmaceutical sectors.

MGA studies and carries out customer projects according to their exact specifications, up to the start-up of the installation. Maintenance and technical follow-up are also offered. If a customer already has a machinery fleet, the MGA team is able to ensure preventive and curative maintenance, and carry out upgrades/ ramp-ups.

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