Automation of Semiconductor Kitting Process

What is Production Flexibility in Industry 4.0?

Loading production equipment is one of the key stages in semiconductor manufacturing. Automating these processes is essential for optimizing workstation ergonomics and maintaining batch traceability. ATG Technologies, a subsidiary of MGA Technologies, offers agile, tailor-made solutions such as the semiconductor kitting automation system.

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What is the Purpose of a Semiconductor Kitting Automation System?

ATG offers a wide range of semiconductor kitting automation systems. These include the Mercury FSI automatic loading solution, also known as the FSI Smart Cell-Machine.

FSI Mercury is widely used in semiconductor manufacturing processes. It is used to clean wafers of various sizes. The operation is carried out by automatic spraying. The machine is also used for etching in ozonated water and for HF or BOE etching. The number of wafers it can accommodate depends on the model.

During operation, the Mercury FSI needs to be loaded with wafers. This operation can be automated to optimize production unit productivity. The deployment of an automatic Mercury FSI loading system is essential. It automates :

  • Wafer handling ;
  • Cassette/pod handling;
  • Pod storage and supply;
  • Recipe management.

By entrusting ATG Technologies with the automated loading of your Mercury FSIs, you’ll benefit from improved throughput, a more ergonomic workstation and full traceability.

Why Integrate Kitting Automation in Semiconductor Fabs?

Integrating kitting automation solutions in semiconductors offers many advantages, including:

  • Improved machine loading and unloading throughput;
  • Optimized workstation ergonomics, thanks to the integration of more compact and innovative machines;
  • Optimized working conditions for employees: they no longer have to lift heavy loads, which reduces the risk of musculoskeletal disorders;
  • Optimization of process traceability, which is essential in semiconductor manufacturing;
  • Reduced particulate input, since the Mercury FSI automatic loading system ensures a clean, sterile working environment;
  • Increased productivity, as equipment can be loaded quickly;
  • Reduced risk of error since the automated kitting machine ensures wafer integrity when handling and inserting Mercury FSIs. Product quality is assured and manufacturing defects are reduced.

MGA and ATG Technologies, Your Partner in Innovation

ATG Technologies is your partner for innovation in your semiconductor production facilities. A subsidiary of MGA Technologies, ATG Technologies has unique know-how, skills and experience in the design and manufacture of robotic solutions for the semiconductor industry. For over 20 years, ATG Technologies has been designing and manufacturing turnkey and customized solutions, with all robots manufactured in France.

The acquisition of ATG Technologies, based in Avignon, and Focussia, based in Montpellier, enables MGA Technologies to assert its position in the Industry 4.0 sector.  The partnership with Focussia will enable the development of communicating, connected and learning machines.

Do you have any questions? Don’t hesitate to contact our technical experts via our contact form or on +33 (0)4 78 83 03 22.

 

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