A robotic bin picking cell is needed whenever products, components or parts must be made available to a process, especially when they are delivered loose in a container. With the help of gripper robots, automated preparation is a real advantage when the conveyor and the assembly station are integrated into the production line. MGA Technologies puts its expertise in industrial automation and robotics at your service.
The robotic bin picking cell therefore gives manufacturers outstanding flexibility for optimal production.
Uses and Advantages of a Robotic Bin Picking Cell
A robotic bin picking cell is the best way to locate a component, product or part, identify it, pick it up and place it in a precise orientation and position. The cell sorts, positions and loads products or components one by one.
For applications where parts or components are supplied in bulk, gripper robots are a great help. They are equipped with intelligent, sensitive grippers to identify each part. Sensors and image processing modules allow them to identify the parts to be picked. Successful gripping is the result of collaboration between the robot, the components, the sensors and the control system.
A robotic bin picking cell in the production process offers many advantages:
- Quality: gentle handling and no impacts between parts;
- Flexibility: it can handle parts of various sizes and shapes;
- Ease of use: its configuration is simplified;
- Versatility: the system imposes no particular weight or shape criteria on the parts;
- Productivity gain: the bin picking cell increases the production rate.
The robotic bin picking cell also gives manufacturers a clear gain in agility, helping them stay ahead in their sector. Unlike special machines, which are designed for one specific function, the robotic bin picking cell can easily be adapted to product changes.
In general, the cell is integrated upstream of the various robotic operations: component insertion, assembly, packaging, etc.
Which Sectors Use Robotic Bin Picking?
Manufacturers from many sectors can use a robotic bin picking cell in their production unit. Integrators adapt to the needs and standardization choices expressed by users, whether they work in electrical and electronics, cosmetics, pharmaceuticals, automotive, food processing or aerospace.
Many integrators are present on the market and can manage each customer’s project. Bin picking solutions are generally supplied on a turnkey basis, with support from design to manufacturing, installation and commissioning. Most integrators also offer after-sales service and corrective or preventive maintenance.
How to Integrate a Robotic Bin Picking Cell into an Existing Production Line
Integration requires an in-depth analysis of flows, output rates and environmental constraints. The first step is to study the type of parts to be handled (shape, material, fragility and variability) and how they are fed in bulk. This study defines the architecture of the cell: choice of robot, vision system, vibratory bowl or flexible feeder, suitable gripper and mechanical interfaces with the line.
Synchronization with upstream and downstream equipment is another key point. The cell must communicate efficiently with the line’s PLCs to keep a consistent pace and avoid any break in the flow. Electrical and software integration is carried out taking into account the existing communication protocols and the installation’s standards.
Finally, compactness and easy access for maintenance are essential to preserve ergonomics and production continuity. Tests under real conditions are carried out to validate bin picking reliability, optimize robot paths and secure the ramp-up to full rate.
MGA Technologies, Expert in Custom Robotic Bin Picking Cells
At MGA Technologies, we design robotic bin picking cells fully adapted to each customer’s specific needs. Our expertise is based on complete command of robotic technologies, industrial vision systems and advanced gripping solutions. We analyze your production constraints precisely to propose a custom solution that delivers performance, accuracy and reliability.
We get involved from the study phase to define the most relevant architecture: choice of robot, integration of 2D or 3D recognition, design of specific grippers and adaptation to output requirements. Each cell is designed to fit seamlessly into your industrial environment, whether a new line or an existing installation. Learn more about our robot cell design and manufacturing and our assembly and transfer machines.
Our support also covers commissioning, testing, operator training and post-installation follow-up. This end-to-end approach ensures a scalable, durable solution that optimizes your flows, reduces manual handling and makes your industrial processes more reliable.
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